Rapid Injection Mould/Molded Plastic Parts
Max Prototype limited
Rapid Injection mould and moulding part defines the mold focus on the low volume plastic parts production, this is one of the most cost effective solution for the low volume customized plastic part and also used to fill the gap between plastic prototyping and mass production.
Normally, the life cycle of the rapid tooling is between 5000 to 50000 shots. To achieve this small goal, the “rapid mold” often designed as 2 plate mold, direct injection gate, a shared mold base, manual slider and less expensive mold core/cavity material. The only purpose to design the rapid mold is to shorten the lead time and save cost. Max prototype have the proved capability to complete a mold as fast as 7 days and as cheap as 2000 USD.
Max prototype is a professional rapid injection mold manufacturer and provide rapid tooling only, not production mould. We have provided about 80 rapid injection mold project in 2016, we always focus on continue improvement to optimize the mold design, mold assembly, molding trial and production process.
Injection Molded Nylon+30%GF
Why you should choose us!
2Product Cost: compared made in USA and Europe, we helped customer save 40% to 60% cost
3 Product Quality: DFM before mold manufacturing, First article inspection, in process inspection and final AQL sampling inspection.
4Customer Service: Core team to support every project and every customer.
All surface texture is achievable; please refer to the texture design guideline from Mold Tech. To save cost and agreed upon customer, sandblasting on mold and polished to SPI-B2 is often used for parts without high cosmetic quality requirement.
Most of plastic injection material available, details please refer to plastic injection material list. Max prototype also support to provide plastic material that comply with Rohs requirement, achieve UV resistance and meet all grade of UL 94 anti-flammability. Please check out plastic material available in our molding process.
Rapid tooling is not high precision mold; the process capability of max prototype proved that we can meet the GB/T14886-2008 tolerance guideline. If any dimension tolerance is higher than this standard, mold design and injection process design is the way to meet the specific requirement.
Mold design stage: DFM report will be provide, the report including mold parting line, ejector pin location, injection gate type and location. The design issue will also be address and provide solutions.
Mold trial: Full inspection of 100% parts, including dimension, cosmetic and assembly and documented the inspection report and injection parameters.
Production process: first piece inspection of every machine and every shift. In process routine inspection and final AQL sampling inspection, all inspection results will be documented.
If you are starting a new plastic project that need injection molding process, even you do not have final 3D drawing or even you do not have enough experience to design a part that is suitable for injection mold. We can input valuable information to improve your design in a cost effective way. Once we receive drawing, our core team will review the design to check the draft angle, consistency of wall thickness, ejector pin location, parting line, injection gate location and any design issues. All what we do is to help identify any quality issues.
